Embonini yanamuhla yokunyathela insimbi encintisana kakhulu, abaphathi bezitshalo balwa ngezindlela ezintathu:Izindleko zabasebenzi ezikhuphukayo, imithetho eqinile yokuphepha emsebenzini, kanye nesidingo esingapheli sokubekezelelana okuqinile.Ukukhetha imishini efanele namuhla akuseyona nje indaba yokukhula kwemishini; kuyindaba yokusinda nokukhulisa inzuzo ekutshalweni kwezimali. Onjiniyela bezitshalo kumele bahlole ngokucophelela inani lokukhiqiza, ukujiya kwezinto, kanye nokuhambisana nezinhlelo zokwenza izinto ngokuzenzakalela ngaphambi kokutshala imali emishinini emisha.umshini wokunyathela wensimbiUma uzibuza ukuthi ungayikhetha kanjani umshini wokunyathelisa wensimbi, lo mhlahlandlela ubheka ngokuningiliziwe umehluko obalulekile phakathi kwezinhlelo zokunyathelisa ezenziwe ngesandla, ezisebenzisa amanzi, kanye nezinhlelo zokunyathelisa ze-CNC/servo ukuze kukusize udale umugqa wokukhiqiza onenzuzo enkulu ongadingi ukungenelela ngesandla.

Abaphathi bezimboni kumele bakhethe ukucushwa komshini ofanele ukuze bandise umkhiqizo. Umshini ngamunye wezimboni unikeza iphrofayili yawo yamandla ehlukile. Ngenkathi umshini womshini ozimele wenza imisebenzi ethile yokusika, ukuwuhlanganisa nomugqa wokuphakelayo we-roll ozenzakalelayo kuwuguqula ube yindawo enamandla yokukhiqiza okuqhubekayo.

Okutholakele Okubalulekile

• Imishini yokunyathelisa ngesandla (enokuphakelwa ngesandla kwento yokusebenza) ekuqaleni ishibhile, kodwa ihlotshaniswa nezingozi zokuphepha eziphezulu kanye nezindleko zabasebenzi ngesikhathi sokukhiqizwa ngobuningi.

• Imishini yokunyathela ye-hydraulicZinikeza amandla angaguquki, alungisekayo, okwenza zibe zilungele ukuphatha amashidi ensimbi aqinile ngokuphephile.

• Imishini ye-CNC kanye nemishini yokunyathelisa eqhutshwa yi-servo ivumela ukukhiqizwa okusheshayo nokunembile kwezingxenye zensimbi eziyinkimbinkimbi kusetshenziswa ama-progressive dies.

• Iziphakeli zemiqulu ezenzakalelayoukwandisa isivinini sesitshalo, ukuqeda ukulayisha nokukhipha impahla ngesandla, futhi uvikele abasebenzi ekulimaleni okukhulu kwezandla.

• Ukuthuthukisa imishini yokucindezela endala ngokuzenzakalelayo kwe-Jinzhide kuyindlela ephumelela kakhulu yokufeza i-ROI yezinga le-CNC ngaphandle kokuthenga imishini emisha.

Ukubuka konke kwezinhlobo zemishini yokunyathelisa yensimbi

Izisekelo zokusebenzisa umshini wokucindezela wesandla (ukuphakelwa kwezinto ngesandla)

Imishini yokucindezela yendabuko isebenzisa ama-flywheels anenjini kanye nama-crankshafts ukushayela umshini we-piston wangaphakathi. Ekusethweni "okwenziwa ngesandla", leli gama libhekisela kuinqubo yokufaka ngesandlaEsikhundleni somthombo wamandla, opharetha kumele bafake insimbi ngesandla kudayi bese besusa ingxenye egxiviziwe ngesandla ngokushaya ngakunye. Ngemisebenzi elula yokwenza amaphrothokholi, abakhiqizi bavame ukukhetha umshini wokunyathelisa ngomshini ngoba udinga ubunzima obuncane bokusebenzisa amathuluzi. Ukugcinwa kwemishini kuhlala kulula, njengoba lawa mayunithi azimele esebenzisa ama-clutch namabhuleki alula omshini.

Kodwa-ke, ukudla izinto ezenziwe ngesandla kuletha izinselele ezinkulu zokukhiqiza. Ijubane lokukhiqiza linqunyelwe ngokuqinile ukukhuthazela komuntu kanye nesikhathi sokusabela. Okubaluleke kakhulu, izandla zabaqhubi zihlala "zisendaweni eyingozi" eduze kwe-die, okuholela engcupheni enkulu yokulimala kwezimboni. Izitolo ezincane zokwenza insimbi zivame ukusebenzisa ukudla ngesandla kuphela ngemizuzu emifushane yokukhiqiza, njengoba ukukhulisa umkhiqizo kusetshenziswa le ndlela akubizi kakhulu noma akuphephile.

Izimiso zokusebenza kwemishini yokucindezela ye-hydraulic kanye ne-CNC

Imishini yokucindezela ye-hydraulic isebenzisa ingcindezi ye-fluid ukuze igcine amandla ahlala njalo kulo lonke i-stroke. Abasebenzi balungisa kalula ingcindezi ye-fluid, indawo ephakathi ephansi, kanye nobude be-stroke yokucindezela iyonke. Izinhlelo ezijwayelekile ze-hydraulic zinikeza ingcindezi ebushelelezi kulo lonke i-stroke, ezilungele ukwakha insimbi ewugqinsi kanye nokudweba okujulile. Izinkampani zanamuhla zivame ukuhlanganisa imishini yokucindezela ye-hydraulic ezenzakalelayo nezindlela ezikhethekile zokuphakela ukuze zenze izinqubo zokunyathela eziqhubekayo ngaphandle kokuma ngaphansi kwemithwalo esindayo.

Imigqa yokunyathela ye-CNC enama-servo drive inikeza imisebenzi yokucubungula ikhoyili yensimbi ezenzakalelayo ngokuphelele. Ngokungafani nokusethwa ngesandla, uhlelo lwe-CNC luhambisa izinto zekhoyili eziqhubekayo ngokusebenzisa ama-straighteners aqondile kanyeumshini wokucindezela we-servo wesivinini esikhuluAma-Assemblies. Izinto zifakwa kuma-dies aqhubekayo nge-indexing ezenzakalelayo. Ama-servomotor athuthukisiwe ashayela i-ram ngesivinini esingahle sihlelwe kanye namaphrofayili e-torque, eqinisekisa ukunemba okukhulu kwezingxenye ekulungiselelweni okuyinkimbinkimbi kwezingqimba eziningi futhi esusa isidingo sokubeka ishidi ngesandla.

I-matrix yokuqhathanisa okuqondile

Ukukhetha imishini efanele izingxenye zokukhiqiza kudinga ukuqhathanisa izici ezibalulekile zomzimba kanye nokuhambisana nezinhlelo zokwenza izinto ngokuzenzakalela zemiklamo ehlukahlukene yokushayela. Ukuqonda izinzuzo kanye nokungalungi kohlelo ngalunye kubalulekile. Uma kuqhathaniswa imishini yokucindezela ngesandla, ye-hydraulic, neye-CNC, onjiniyela abaphambili bahlaziya amakhono okuthwala umthwalo wesakhiwo, izinga lokushaya, kanye nokuphepha komqhubi.

Umthamo womthwalo, isivinini kanye nezici zokuphepha

Ama-drive mechanics anquma amandla okukhipha i-piston kanye nesilinganiso sokushaya. Ngaphezu kwalokho, izinga lokuzenzakalela linquma izinga lokuphepha komshini.

Ukondla izingxenye ngesandla kunciphisa ukukhiqizwa kwesivinini somzimba somqhubi ngesikhathi sokulayisha nokukhipha impahla. Isivinini sokukhiqiza sisaxhomeke ngqo ekukhuthazeleni komuntu, futhi ingozi yezingozi ihlala iphezulu. Ekukhiqizweni kweprototype encane, kusetshenziswa amathuluzi alula esandla ngempumelelo, okususa isidingo samathuluzi azenzakalelayo abizayo.

Umshini wokucindezela we-hydraulic ukhiqiza amandla amakhulu ngokucindezela kwesilinda. Abasebenzi balungisa kalula ukujula kokushaya ukuze benze imisebenzi ekhethekile yokudweba okujulile. Nakuba inikeza ukulawula okuhle kwamandla lapho besebenza ngamashidi amakhulu, imishini yokucindezela ye-hydraulic ejwayelekile isebenza ngesivinini somjikelezo esiphansi kunomshini wokucindezela wemishini noma oqhutshwa yi-servo.

Imishini ye-CNC esetshenziswa yikhompyutha inikeza umkhiqizo ongenakuqhathaniswa lapho kucutshungulwa ama-coil blanks aqhubekayo. Ama-Servomotor aqhuba ukunyakaza okusheshayo kokubhoboza, okuhambisana nama-coil feeders azenzakalelayo. Isofthiwe ye-CNC yesimanje ihlanganisa ukunyakaza kwe-ram ne-servo drive ukuze kuthuthukiswe kahle i-strip. Lolu hlelo lwedijithali lukhulisa amandla esakhiwo ngesikhathi sokukhiqiza isikhathi eside, lususa ngokuphelele opharetha ezidayeni ezihambayo.

Izindleko zokusebenza kanye nobunzima

Ukutshalwa kwezimali kwedlula intengo yokuqala yokuthenga imishini. Abaphathi bezitolo bahlola izindleko zabasebenzi, isikhathi sokusetha, izidingo zokulungisa, kanye nezicelo zesinxephezelo sabasebenzi abangaba khona ngenxa yokulimala.

Imisebenzi elula yokucindezela ngesandla idinga ukutshalwa kwezimali okuncane kanye nokuqeqeshwa okulula komqhubi. Kodwa-ke, izindleko zabasebenzi ngeyunithi ngayinye yomkhiqizo oqediwe zihlala ziphezulu kakhulu ngenxa yomjikelezo wokukhiqiza ohamba kancane. Okubaluleke kakhulu, ingozi ephezulu yokulimala kwezandla ngesikhathi sokuphathwa kwezinto ngesandla ingaholela emiphumeleni emibi yezezimali kanye neyomthetho kubanikazi bamabhizinisi.

Izinhlelo ze-hydraulic ezisebenza kanzima zandisa izindleko zemishini yokuqala ngenkathi zinciphisa umsebenzi womqhubi. Ochwepheshe badinga ukuqeqeshwa okukhethekile ukuze balungise ama-valve e-hydraulic kanye nama-pressure gauges. Imigqa ye-hydraulic idinga ukuhlolwa njalo ukuze kuvinjelwe ukuvuza kwesistimu. Lezi zinhlelo eziqinile zinikeza ibhalansi phakathi kokusetshenziswa kwemali okulingene kanye nokusebenza okuqhubekayo lapho kucutshungulwa izinto ezijiyile.

Umugqa wokunyathela we-CNC umelela ukutshalwa kwezimali okukhulu. Ukulawulwa kwekhompyutha kudinga abasebenzi abaqeqeshiwe bokuhlela kanye nezinqubo zokulungisa ezihlelekile. Kodwa-ke, imishini yokunyathela yesimanje ithuthukisa isivuno sezinto futhi inciphisa kakhulu izindleko zesikhathi eside zokukhiqiza ingxenye eyodwa ngokuqeda umsebenzi wezandla. Onjiniyela bezitshalo bahlaziya ngokucophelela izindleko zokusebenza, bevame ukuqaphela ukuthi ukonga emsebenzini nasezindaweni ezilahliwe kuyazikhokhela ngokushesha.

Umshini wokucindezela owenziwa ngesandla nowe-hydraulic

Amandla esandla emiqulwini emincane

Izitolo ezincane zokukhiqiza zikhetha ukunyathelisa ngesandla ukuze kukhiqizwe izingxenye ezincane. Abaqhubi bafaka ama-blank ngesandla kudayi ukuze kwenziwe imisebenzi elula yokubhoboza. Le ndlela elula ayidingi ama-dies aqhubekayo noma imigqa yokugoqa ezenzakalelayo. Amaqembu okukhiqiza athembele ekusebenziseni amathuluzi ngesandla ukuze enze izinguquko ngokushesha nangokuphumelelayo ezingxenyeni ngazinye. Abakhiqizi basebenzisa ukubumba ngesandla ukuqinisekisa ukulawula okuphezulu ekukhiqizweni kwama-prototypes asebenza kanye.

Abasebenzi basebenzisa ukulawula okuqondile ngokomzimba phezu kokucindezela besebenzisa izinkinobho ezintendeni zezandla noma ezinyaweni. Izinhlelo eziyisisekelo zokushelela ezisebenzisa imishini zisebenzisa izikulufo eziphathwa ngesandla ukulungisa ukuphakama kwedayi. Imishini ekhethekile ephathwa ngesandla ivikela abasebenzi ngezithiyo ezibonakalayo namakhethini alula, kodwa isidingo sokufinyelela endaweni yedayi kwandisa izinga eliyisisekelo lengozi.

Ukulawulwa kwe-hydraulic kwe-piston stroke kanye ne-tonnage

Umshini wokucindezela we-hydraulic unikeza amandla aqhubekayo kulo lonke ukushaya kwesilinda. Lo mfutho we-hydraulic ozinzile uvumela opharetha ukuthi benze ukudweba okujulile ngaphandle kokuphula insimbi eluhlaza. Izinhlelo ze-hydraulic ezinamandla zinikeza ukulawula kwamandla okuguquguqukayo, ngokungafani nemishini ye-crank mechanical engaguquki. Opharetha balungisa ama-valve e-hydraulic ngokusebenzisa izixhumanisi zokulawula, baqinisekise ukusebenza okuqondile nokuphindaphindwayo kwemijikelezo yokukhiqiza eqhubekayo.

umshini wokunyathelisa we-hydraulic ozenzakalelayoizenzekela izinqubo zokubhoboza emapuletini asindayo.Isebenza kahle kanye neziphakeli ezikhethekile zokubhoboza. Abaphathi bezitshalo basebenzisa njalo umshini wokunyathelisa we-hydraulic ozenzakalelayo ukuze bakhiqize kakhulu lapho becubungula izingxenye ezijiyile zesakhiwo. Ngesikhathi esifanayo, umshini wokunyathelisa we-hydraulic ozimele uphatha imisebenzi eyahlukahlukene yokubumba yeqembu elincane emakamelweni amathuluzi.

Ukuhlolwa kokusebenza kahle kwemishini yokunyathelisa ye-CNC

Ukukhiqizwa okusheshayo okuzenzakalelayo

Imishini yesimanje ezenzakalelayoIthuthukisa umkhiqizo wezitolo zokunyathela. Ama-servo-electric drive athuthukisiwe aqinisekisa isivinini sokucubungula esiphezulu—kufika ku-1,000 strokes ngomzuzu—lapho kusingathwa ama-coil ensimbi amancane. Ama-coil feeders azenzakalelayo anika izinto zomugqa ngesivinini esifinyelela ku-120 m/min, esekela izikhathi zomjikelezo omfushane ekukhiqizweni okuphezulu. Izindlela zamathuluzi ezihlelwe kahle kanye nemiklamo ye-die ethuthukisiwe kunciphisa izikhathi zokubeka isiteshi zibe ama-millisecond. Izindlela ezizenzakalelayo ziqinisekisa ukunyakaza okuqhubekayo komugqa wokukhiqiza ngaphandle kokulibaziseka noma ukuvinjelwa.

Amadrayivu e-Servo-electric athuthukisa kakhulu ukusebenza kokucindezela okuphelele uma kuqhathaniswa nezinhlelo zendabuko zemishini noma ze-hydraulic. I-servo motor isebenzisa amandla kuphela uma i-piston iqhutshwa, okugcina ukusetshenziswa kwamandla okuphezulu kuphansi. Lo mklamo usebenzisa amandla amancane kakhulu kunemadrayivu endabuko.iyunithi yokubhoboza nge-hydraulicLokhu kudinga ukusebenza kwepompo okuqhubekayo. Imishini yekhompyutha inciphisa kakhulu izindleko zokusebenza zesikhathi eside ngenkathi igcina isivinini esikhulu sokujikeleza kokunyathela.

Ukuhlolwa kokunemba nobunzima bezingxenye.

Ukulawula okusekhompyutheni kuqinisekisa ukunemba okumangalisayo kwamaphethini okubhoboza ayinkimbinkimbi. Umshini wokubhoboza we-CNC osezingeni eliphezulu ugcina imininingwane eqinile yesakhiwo, ufinyelela ukunemba okufika ku-±0.01 mm. Ubukhulu bembobo ebhoboziwe bugcina ukubekezelelana okuqinile lapho usebenza ngezinhlobo ezahlukene zezinto zokugoqa. Izindlela zokuphakela ezizenzakalelayo zokugoqa zivimbela amaphutha okubeka ngesandla kanye nokuguquguquka kwezinto ngesikhathi sokunyakaza okusheshayo. Abakhiqizi bathembele ekunembeni okubonakalayo okuqhubekayo ukuze bahlangabezane nezindinganiso zokulawula ikhwalithi eqinile embonini yezimoto neyama-elekthronikhi.

Ukudala izimo zejiyometri eziyinkimbinkimbi kudinga amathuluzi akhethekile aqhubekayo kanye nokuphakelwa kwe-servo okunembile. Umshini wokucindezela wenza izinqubo zokunyathela eziqhubekayo zomshini ohlanzekile we-contours eziyinkimbinkimbi. Ukulawulwa kwe-ram okuhleliwe kuvumela imisebenzi yokwakha ebucayi ngaphandle kokulimaza umsebenzi. Abaphathi bezitshalo bakhetha iyunithi yokucindezela ezenzakalelayo ukuze banciphise amaphutha futhi baqinisekise ukuthi izingxenye ziyaphindaphindeka njalo ezimweni zokukhiqiza eziyinselele.

Izindleko kanye nembuyiselo yesikhathi eside ekuhlaziyweni kokutshalwa kwezimali

Izindleko ezinkulu uma kuqhathaniswa nokonga abasebenzi

Umshini wokunyathelisa ngesandla awudingi ukutshalwa kwezimali kokuqala emishinini, kodwa izinga eliphezulu lokungenelela ngesandla linciphisa umkhiqizo jikelele. Abasebenzi bachitha isikhathi esiningi belinganisa izinto zokusebenza, bebeka amashidi, futhi benza izibhakela ngazinye. Izindleko eziphezulu zabasebenzi kanye nengozi yokulimala kwezimboni kunciphisa ngokushesha ukonga kokuqala kwemishini ngobuningi bokukhiqiza obuphezulu. Amadivayisi alula asebenza nge-lever yemishini afanelekela ukugijima okufushane kwe-prototype, lapho isivinini sokusetha sibaluleke kakhulu kunezindleko zabasebenzi.

Ukushintshela ohlelweni oluzenzakalelayo kwandisa izindleko zemishini, kodwa kuthuthukisa kakhulu ukusebenza kahle. Onjiniyela bezitshalo basebenzisa imigqa ezenzakalelayo yokunyathela odongeni olujiyile noma ukunyathela ngesivinini esikhulu kwezinto zikagesi ngaphandle kwesidingo somsebenzi owengeziwe wezandla. Ukudla okulawulwayo okuzenzakalelayo kunciphisa amazinga okukhubazeka futhi kunciphisa izindleko zemikhiqizo eqediwe.

Izinzuzo zokuthuthukiswa kwesimanje: ukuvuselela imishini yokunyathelisa esiphelelwe yisikhathi

Ukuzenzakalela akudingi njalo ukuthenga umshini omusha we-CNC. Enye yamasu angabizi kakhulu ekunyatheliseni kwesimanje ukuthuthukisa imishini ekhona noma imishini yokucindezela ye-hydraulic.Ama-feeder e-Jinzhide azenzakalelayo afakwa kalula cishe kunoma yimuphi umshini wokunyathelisa okhona onamandla angamathani angu-3 kuya kwangu-2000.Ngokufaka i-CNC servo drive kanye ne-straightener kumshini wokunyathelisa omdala osetshenziswa ngesandla, amafektri angaguqula ngokushesha indawo yokusebenza eyingozi, edinga abasebenzi abaningi ibe umugqa ozenzakalelayo ophephile futhi osebenza kahle kakhulu ngengxenyana yezindleko zemishini emisha. Isikhathi sokubuyisela salokhu kuthuthukiswa ngokuvamile silinganiswa ngezinyanga, hhayi iminyaka.

Ukuzenzakalela kanye ne-ROI ekudleni okugoqekayo

Abakhiqizi besimanje basebenzisa imishini ekhethekile yokucubungula insimbi egoqiwe ukuze bandise ukusebenza kahle kanye nesivinini semigqa ye-CNC.Uhlelo lokukhulula, lokuqondisa kanye nokondla oluyi-3-in-1Lo mshini omncane wenza ngcono ukulungiswa kwezinto zokusetshenziswa ngaphambi kokuzifaka endaweni yokucindezela. Uhlanganisa ukukhululeka, ukuvumelanisa ngokunemba, kanye nokudla okuqhubekayo kwe-servo kuyunithi eyodwa.

Ukuqaqa ukugoqa -> Ukuqondanisa ukugoqa -> Okuphakelayo kwe-Servo -> Ukunyathela ngokucindezela

Ukwethulwa kwemishini ezenzakalelayo ye-JINZHIDE yokukhiqiza insimbi egoqiwe kushintsha kakhulu indlela yokucubungula izinto zokusetshenziswa ezitolo zabezindaba ezimatasa:

• Uhlelo lusebenzisa itroli yokulayisha ye-hydraulic ukuze luzenzekele ukulayisha nokukhulula imiqulu ngaphansi kokucindezeleka okuqhubekayo.

• Ama-roller okuqondanisa ngokunemba okuphezulu asusa ukugoba kwe-roll, futhi i-servo feeder ehlanganisiwe yondla insimbi engenalutho ngobude obubekiwe.

• Izilawuli ze-PLC ezakhelwe ngaphakathi zivumelanisa ukuphakelwa kwezinto ngqo nemijikelezo yokucindezela ukuqinisekisa ukukhiqizwa okuzenzakalelayo.

Izinhlelo zokuphatha amakhoyili ezizenzakalelayo zithuthukisa ukuphepha phansi kwesitolo ngokunciphisa ukuphathwa kwezinto ngesandla. Izisebenzi zigwema ukuthintana ngqo ngokomzimba namakhoyili ensimbi esindayo kanye nendawo yokunyathela eyingozi ngesikhathi sezinqubo zokukhiqiza ngesivinini esikhulu. Ukugeleza kwezinto okuqhubekayo kwandisa isikhathi sokusebenza kwemishini, okusiza abakhiqizi ukuthi bathole imbuyiselo ngokushesha ekutshalweni kwezimali.

Ukukhethwa kwemishini yemisebenzi ethile yokusebenzela

Izitolo zokukhiqiza kumele zivumelanise ukukhethwa kwemishini nemigomo yokukhiqiza, imininingwane yezinto zokusetshenziswa, kanye nemigomo yokukhipha. Ukuze kutholakale umshini wokucindezela ofanele, kubalulekile ukuqinisekisa ukuthi amandla okushaya aphelele anele ubukhulu bensimbi yeshidi ngaphambi kokufaka imishini esitolo.

Izimo zokukhiqiza ezincane kanye nezindlela zokukhiqiza ezincane

Izitolo ezincane kanye nezikhungo ze-R&D zibeka phambili ukuguquguquka kokusebenza kunesivinini. Lezi zindawo zicubungula amaphepha anobukhulu obuhlukahlukene, amaqoqo amancane, kanye nezingxenye ngejometri elula. Abaqhubi bemishini bavame ukushintsha amathuluzi ngesandla ukuze bafeze imijikelezo yokukhiqiza eyingqayizivele, emifushane. Umklamo wokudla okwenziwa ngesandla unikeza izindleko zokuqala eziphansi, yize izindleko zabasebenzi ngengxenye ngayinye zihlala ziphezulu.

• Ukuze kukhiqizwe ama-prototype ngokwezifiso, abakhiqizi bakhetha imishini yokunyathela ngesandla ngenxa yobunzima bayo obuncane bokusebenzisa amathuluzi.

• Abasebenzi basebenzisa umshini wokucindezela we-hydraulic lapho kudingeka amandla engeziwe okusebenza ukuze kudonswe izinto ezijiyile ngokujulile.

• Abaphathi beworkshop bagcina ukukhethwa okubanzi kwamasethi okunyathelisa ngesandla ukuze kukhiqizwe izimo zejometri ezingezona ezejwayelekile.

Ukukhiqizwa kwe-OEM yezimboni, ukukhiqizwa ngobuningi

Abakhiqizi bemishini yezimboni basebenza ngaphansi kwemingcele yokukhiqiza ehlukene kakhulu. Ukukhiqizwa komthamo omkhulu kudinga imishini ezenzakalelayo, esheshayo, ukuphakelwa kwe-roll okuqhubekayo, kanye nokushintshana kwamathuluzi okulawulwa yisoftware. Ama-OEM athembele emigqeni yokunyathela ethuthukisiwe ukuqinisekisa ubuqotho besakhiwo obuhambisanayo kuzo zonke izingxenye ezifanayo ezigidini.

Izinhlelo ezizenzakalelayo ziguqula amakhono okukhiqiza amakhulu ngokugeleza kwezinto okuqhubekayo. Imishini yokunyathela ye-CNC esezingeni eliphezulu ivumela izinqubo ezisheshayo nezizenzakalelayo ngokunemba okumangalisayo. Amaseli okuphakelayo ekhoyili azenzakalelayo ahambisa izikhala kusukela ku-strip ngemijikelezo yokucubungula esheshayo, engayeki.

Iyunithi yokucindezela ehlanganisiwe ivumelanisa ukuphakelwa kwezinto ezibonakalayo, ukunyathela, kanye nokukhipha impahla, iqinisekisa ukubekezelelana okuqinile kulo lonke umjikelezo wokukhiqiza, ohlanganisa izigidi zezingxenye. Ukuqondiswa kwezingxenye okuzenzakalelayo kususa ngokuphelele amaphutha abantu ezinqubweni zokunyathela eziqhubekayo. Izinqubo zesivinini esikhulu zivumela ukucutshungulwa kwamaphethini ayinkimbinkimbi angahlelwa ngaphandle kwesidingo sokungenelela komqhubi ngesandla. Abaphathi bezitshalo baphumelela ekufinyeleleni ivolumu ephezulu yokukhiqiza kanye nembuyiselo esheshayo ekutshalweni kwezimali ngokuhlanganisa amadrayivu emishini nezinhlelo zokuphakela ezenzakalelayo.

Ukukhetha ukucushwa okuhle kakhulu kudinga ukuhlola ivolumu yokukhiqiza, izindleko zemishini, kanye nokunemba okudingekayo. Izinkampani ezikhiqiza ama-prototypes esikhathi esifushane zithembele ekusebenziseni amathuluzi ngesandla ukuze zilondoloze ukuguquguquka kokusebenza. Onjiniyela abakhetha umshini wokunyathelisa ozimele bacabangela izidingo zesikhathi eside zesitolo kanye nezidingo zokuphepha.

Ukuqaliswa kwemishini yokudla ama-roll ezenzakalelayo ethuthukisiwe kwandisa umkhiqizo wokukhiqiza jikelele futhi kuthuthukisa ukuphepha kokusebenza okuphelele. Izinhlelo ezincane ezifana ne-JINZHIDE zinikeza imiphumela emihle kakhulu.Isiqandisi esijwayelekile esingu-3-in-1, isiqondisi kanye nesiphakeliImigqa yesimanje ezenzakalelayo yenza ngcono ukulungiswa kwezinto ngaphambi komjikelezo ngamunye wokucindezela. Isusa imisebenzi eyingozi yesandla futhi inikeze imishini yokuphepha edingekayo ukuvikela abaqhubi ngesikhathi sokunyathela okuqhubekayo.

imibuzo ejwayelekile ukubuzwa

Yibuphi ubukhulu bezinto ezisetshenziswayo obufanele umshini wokunyathelisa ngesandla?

Izinhlelo zokuphakela ngesandla ezicindezelweni zemishini zivame ukucubungula kahle izingxenye zensimbi ezincane neziphakathi nendawo. Abasebenzi benza umzamo womzimba ukulayisha nokukhipha izingxenye. Lawa madivayisi afaneleka kakhulu kuma-prototypes kanye namaqoqo amancane emikhiqizo eyenziwe ngokwezifiso, njengoba ukusebenza ngesandla kunciphisa isivinini sokukhiqiza futhi kubeka izingozi zokuphepha eziphakeme ngesikhathi sokukhiqiza isikhathi eside.

Ukulawula ukucindezela kwe-hydraulic kusebenza kanjani ngesikhathi sokusebenza?

Umshini wokucindezela we-hydraulic usebenzisa umfutho woketshezi onamandla ukuze ukhiqize amandla. Uhlelo luhlinzeka ngamandla ahlala njalo, alungisekayo kulo lonke ukushaya kwesilinda. Abasebenzi balungisa kalula ama-valve ukuze balondoloze umfutho odingekayo, okwenza kube kuhle kakhulu ekudwebeni okujulile nasekwakheni izinto ezisindayo lapho ukucindezela komshini kungaminyana khona.

Yiliphi izinga lesivinini nokunemba okungafinyelelwa yintambo yokunyathela ye-CNC?

Imishini yokunyathela ye-CNC esezingeni eliphezulu enama-servo drive, ehlanganiswe nama-feeder e-coil azenzakalelayo, inika amandla isivinini esingaphezu kwe-1,000 strokes ngomzuzu (SPM) lapho kucutshungulwa izinto zokusebenza ezincane. Ama-servo drive ahlanganisiwe aqinisekisa ukunemba kwengxenye ngaphakathi kwe-±0.01 mm. Izinhlelo zokulawula ezihlelwayo zivumela ukulandelana okusheshayo kokunyathela kusetshenziswa ama-progressive dies ukuze kukhiqizwe izingxenye eziyinkimbinkimbi ngendlela enembile neqhubekayo.

Ingabe umshini wokucindezela ngesandla okhona ungenziwa ngokuzenzakalelayo ngemishini ye-Jinzhide?

Impela. Awudingi ukuthenga umugqa omusha we-CNC. Ama-feeder e-servo e-CNC kaJinzhide, ama-straighteners, nama-decoiler angafakwa kalula kuma-press akho akhona emishini noma e-hydraulic (amathani angu-3 kuya kwangu-2,000). Lokhu kuwaguqula ngokushesha kusuka ekuphekeni ngesandla okuyingozi kuya ekusebenzeni okuphephile, okuzenzakalelayo, okunganakwa ngenzuzo esheshayo ekutshalweni kwemali.

Ukuzenzakalela kokuphrinta okuqhubekayo kwe-roll-to-roll kuyithuthukisa kanjani inzuzo ekutshalweni kwezimali kwemishini ye-CNC?

Izinhlelo ezihlanganisiwe ezifana ne-JINZHIDEIsiqandisi esijwayelekile esingu-3-in-1, isiqondisi kanye nesiphakeliUkulayisha izinto ngokuzenzakalela, ukuvumelanisa, kanye nokudla okuqhutshwa yi-servo. Ukulungiswa kwezinto okuqhubekayo kwandisa isikhathi sokusebenza kwemishini iyonke. Ukudla okuzenzakalelayo kuqeda ukuphathwa ngesandla, kunciphisa kakhulu izindleko zabasebenzi, futhi kuthuthukisa kakhulu ukuphepha komqhubi, njengoba izandla zigcinwa kude nezinsika.