Umshini Wokucindezela Izinsimbi Zomshini vs. Umshini Wokucindezela We-Hydraulic: Yimuphi Ofanele Umugqa Wakho Wokucindezela?

Ukukhetha okulungile kwemishini yokunyathela insimbi kuthinta ngqo ukusebenza kahle kokukhiqiza. Umshini wokunyathela osheshayo wemishini uvumela ukukhiqizwa okuqhubekayo, okuphezulu kwezikhala zensimbi ezishidi. Umshini wokunyathela we-hydraulic unikeza ukulawula okunembile kwamandla okudweba okujulile, ukujula kokushaya okuguquguqukayo, kanye nokwakheka kwezingxenye ezinodonga olujiyile. Abaphathi bezitshalo, onjiniyela bezinqubo, kanye nochwepheshe bokuthenga kumele bahlole izinkomba zokusebenza ezibalulekile ukuze bafanise amakhono emishini nezidingo ezithile zokukhiqiza.

Izindlela ezibalulekile zokuhlola zifaka phakathi ama-stroke ngomzuzu (spm), ama-tonnage-stroke-length curves, ukusebenza kahle kwamandla, ukuguguleka kwamathuluzi, kanye nokuhambisana nama-coil feeds. Ukukhetha phakathi komshini wokucindezela ngomshini kanye ne-hydraulic alternative kudinga ukuhlaziywa kwalezi zici zokusebenza. Lokhu kuqhathanisa kobuchwepheshe kuveza umehluko phakathi kobuchwepheshe obubili bokushayela, izinzuzo kanye nokungalungi kwalowo nalowo, kanye namakhono aqondile abawanikeza izinkampani zesimanje zokusebenza ngensimbi.

Okutholakele Okubalulekile

• Imishini yokucindezelaZisebenza ngokushesha kakhulu futhi zikhiqiza inqwaba yezingxenye zensimbi ezilula.

• Imishini yokucindezela ye-hydraulic inikeza amandla aphelele kulo lonke uhlangothi ukuze yakhe izingxenye zensimbi ezijiyile.

• Abasebenzi balungisa kalula ijubane nokuphakama komshini wokucindezela we-hydraulic besebenzisa izilawuli zedijithali ezilula.

• Izinhlelo ze-hydraulic zonga amandla ngesikhathi sokungasebenzi ngoba amaphampu azo angayeka ngokuphelele.

• KuhlanganisiweIzinhlelo zekhoyili ezi-3-in-1Fafaza insimbi eluhlaza bese uyifakela ngokunembile emshinini.

• Abaphathi bezitshalo bakhetha umshini wokucindezela ofanele ngokuqhathanisa izimo zezingxenye kanye nemigomo yokukhiqiza iyonke.

Izimiso zokusebenza komshini wokunyathelisa ngomshini

I-Flywheel kinematics kanye nokudluliswa kwamandla

Ukuzibandakanya kwe-Flywheel ne-clutch

Injini kagesi ijikeleza njalo i-flywheel esindayo. I-flywheel igcina la mandla e-kinetic phakathi kokushaya kwe-folding. Lapho umshini uthola isignali yokuhambisa i-piston, i-clutch ishayela i-flywheel ejikelezayo kanye ne-main drive shaft. Lesi senzo sidlulisela amandla okujikeleza ngqo kumshini wokushayela, siqalise ukunyakaza kwe-piston.

Imishini yokunyathela ngomshiniNgokwezinga elikhulu, ukudluliselwa kwamandla okusheshayo okuvumela isivinini esijikelezayo esingaguquki. I-clutch iyaphuma ngokuzenzakalelayo ngemva kokuba ukushaywa sekuqediwe, futhi ibhuleki lomshini limisa umgodi wokushayela endaweni ephansi phezulu. Lo mjikelezo wokuzibandakanya okusheshayo uqinisekisa amazinga aphezulu okushaywa ngomzuzu, enye yezinzuzo eziyinhloko zokucindezela okunyathelisa ngomshini ekukhiqizeni kwesimanje.

I-Crankshaft kanye nokuxhumanisa

I-rotary drive shaft ijikeleza i-crankshaft noma i-eccentric shaft ngaphakathi kohlaka oluyinhloko. Lokhu kuzungeza kuguqula ukunyakaza okuqhubekayo okujikelezayo kube ukunyakaza okuqondile okuhambisanayo ngenduku yokuxhuma. Induku yokuxhuma iqhuba i-press piston phezulu naphansi ngezinkomba eziqondile.

Izindlela zokulawula i-lever zishintsha lokhu kunyakaza okujwayelekile kwe-sinusoidal. Imiklamo ye-lever eguquliwe yehlisa ijubane le-ram eduze kwesisekelo sokushaya kwayo, ngenkathi igcina ijubane lokuhamba eliphezulu kulo lonke umjikelezo. Lokhu kulawula kwe-kinematic kuzinzisa ikhwalithi yokuvala futhi kwandise impilo yamathuluzi kuyo yonke imishini yokunyathelisa efakwe emigqeni yokukhiqiza ephezulu.

Ukulethwa Kwethoni Ephansi Efile Esikhungweni

Inzuzo yemishini phansi kwe-piston stroke

Ekucindezelweni komshini, amandla adluliselwa nge-geometry yezibambo zomzimba kunokucindezela koketshezi. I-engeli ye-crank inikeza inzuzo enkulu yomshini njengoba islayidi isondela phansi kokushaya kwayo. Uhlelo luthuthukisa amandla alo okuphakamisa aphelele kuphela esikhungweni esifile noma eduze naso.

Amandla atholakalayo ancipha kakhulu njengoba i-piston inyusa umfutho wayo. Ama-lever omshini awakwazi ukunikeza amandla aphelele okusebenza eduze nomfutho ophakathi nendawo.

Umshini wokucindezela onamandla angamathani angu-200 ungondla amathani angaba yi-100 kuphela ngesikhathi sokushaya kwesigamu, okubonisa ukwehla ngamaphesenti angu-50 kumthamo wamathani atholakalayo kusukela phansi esikhungweni esifile.

Ama-Stroke Tonnage Curves Aqinile

Ukuxhumanisa okuhleliwe komshini kunikeza ubude bokushaywa okungaguquki. Onjiniyela bahlela amandla atholakalayo uma kuqhathaniswa nesimo se-ram besebenzisa ama-tonnage curves. Ubukhulu bezinto kanye nesimo sokuxhumana ngedayi kunquma amandla angempela atholakalayo ngesikhathi sokusika noma sokwenza imisebenzi.

Uma ukusika kuqediwe ku-15mm ngaphezu kwesikhungo esifile esingezansi (okungu-6mm okuvamile), amandla atholakalayo angama-60-70% kuphela we-tonnage elinganiselwe, okusho ukwehla kwama-30-40%.

Le phrofayili yamandla aqinile yenza umshini wokunyathelisa osebenza ngomshini ube yindawo efanele yokubhoboza insimbi encane kanye nokunyathelisa okungajulile.

Ukucindezela kwe-hydraulic stamping: amandla nokulawula.

Ukusebenza kwe-Hydrodynamics kanye nesilinda

Ukulawulwa kwevalvu elinganayo

Amaphampu okuhambisa amanzi amahle aletha uketshezi lwe-hydraulic olucindezelwe kumasilinda anamandla ashukumisa i-piston. Ama-valve alinganayo alawula ivolumu yoketshezi kanye nengcindezi yokusebenza kulo lonke ukushaya kwe-piston. Lolu hlelo lokuguquguquka koketshezi olulawulwayo luthatha indawo yokuxhumana kwemishini ngohlelo lwe-hydraulic oluguquguqukayo.

Amavalvu alinganayo alawula ngokunamandla ukugeleza koketshezi ukuze kugcinwe ukunemba kokucindezela okuqhubekayo ngesikhathi sokusebenza. Isikhathi sokuphendula ivalvu sithinta ngqo ukunemba kwesistimu ekucindezelweni kwe-hydraulic. Isikhathi sokuphendula sethula izinga elengeziwe lephutha, ngokuvamile lisukela kuma-millisecond angu-5 kuya kwangu-100 kuye ngekhwalithi yevalvu.

Amaphrofayili esivinini sesilinda se-hydraulic

Uhlelo lokuphatha uketshezi lwe-hydraulic luvumela opharetha ukuthi benze ngezifiso amaphrofayili esivinini se-piston ezigabeni ezahlukahlukene zomjikelezo. Opharetha bangasetha isivinini sokusondela okuphezulu, isivinini sokucindezela esilawulwayo, kanye nesivinini sokuhoxa okusheshayo. Lokhu kulawula iphrofayili yesivinini okunembile kuvimbela ukucindezeleka kokushisa kuma-dies futhi kwandisa umkhiqizo wokukhiqiza izingxenye.

Ukuqina kwesivinini se-RAM kuncike endleleni yokushayela esetshenziswayo:

• Umshini wokucindezela wemishiniUkuphindaphinda okuphezulu ngenxa yendlela eqinile yemishini.

• Ukucindezela kwe-Hydraulic: ukuphindaphindeka okumaphakathi, kuncike ekushiseni kukawoyela kanye nezici ze-valve.

• Umshini wokucindezela we-Servo-mechanical: ukuphindaphinda okuphezulu kakhulu ngokulawula kwe-elekthronikhi ezingeni le-micron.

• Umshini wokucindezela we-Servo-hydraulic: Ukuphindaphinda okuphezulu kakhulu ngenxa yempendulo yenzwa evaliwe enikeza ukulawula okunembile kwejubane le-piston kanye nokuhlala kwayo.

Ukulawulwa kokushaya kwe-tonnage okuqhubekayo kanye ne-variable piston

Amandla aphelele kulo lonke ukunyakaza.

Ukucindezela kwe-hydraulic kunikeza amandla aphezulu kakhulu kunoma yisiphi isikhathi lapho kushaywa khona. Ngokungafani namajoyinti omshini, ukucindezela koketshezi kugcina amandla okuphakamisa aphelele kusukela ngesikhathi sokuqala kokuthintana nezinto. La mandla aphelele avumela izinqubo zokucindezela eziyinkimbinkimbi kanye nokudweba okujulile ensimbini enodonga olujiyile.

Uhlelo lokulawula ukugeleza koketshezi luvumela umshini ukuthi uzivumelanise ngokushesha nezinguquko kumapharamitha ezinto zokusetshenziswa ezicutshungulwayo.

Imishini yokucindezela i-hydraulic inembe kakhulu. Ingcindezi kanye nendawo kungalawulwa ngokunemba okukhulu. Imishini yokucindezela isebenzisa ukunyakaza okuqinile. Inikeza ukuphindeka okuhle, kodwa kuphela ngaphakathi kwemingcele yokuklama kwayo. Imishini yokucindezela ilwa nokushintsha kobukhulu bezinto. Imishini yokucindezela i-hydraulic iyaguquguquka.

Isikhathi sokulibaziseka esingahlelekayo kanye nezilungiselelo zokuphakama

Onjiniyela balungisa kalula ubude bokushaywa, ukuphakama kokuvula, kanye nendawo yokubuyela emuva besebenzisa izilawuli zedijithali. Amayunithi wamandla e-hydraulic alawulwa kude ahlinzeka ngoketshezi olucindezelwe ezakhiweni ezihlanganisiwe zohlaka, okwenza ngcono ukubekwa kwemishini eduze komshini wokunyathelisa. Izinketho zokucushwa eziguquguqukayo zingenye yezinzuzo ezibalulekile zomshini wokunyathelisa we-hydraulic ezindaweni zokusebenzela zanamuhla.

Izilungiselelo zokuhlala ezihleliwe zigcina ingcindezi egcwele phansi kwe-stroke, zisusa i-springback ezingxenyeni ezakhiwe. Leli khono lokuphila liqinisekisa ukunemba okuphezulu kobukhulu be-contours eyinkimbinkimbi. Ndawonye, ​​lezi zici zinikeza amakhono okwakha nokudweba angcono kakhulu emisebenzini eyahlukahlukene yokucubungula insimbi.

Umehluko obalulekile ekusebenzeni kanye nesivinini

Ukuze uhlole izinketho zemishini, kubalulekile ukuqonda umehluko obalulekile phakathi kobuchwepheshe bokushayela. Izinto eziza kuqala zivame ukuncika esivinini sokuhamba, ukunemba kobukhulu, kanye nezidingo zesikhala. Izinhlelo zokushayela zemishini zilungele ukusebenza komjikelezo osheshayo, kuyilapho izinhlelo zokushayela nge-hydraulic zinikeza ukulawula okunembile kwamabanga okusebenza ahlukahlukene. Ukuqhathanisa lezi zindlela ezimbili kukuvumela ukuthi uqonde ukuthi amaphrofayili esivinini kanye nokwakheka kohlaka kuthinta kanjani ukusebenza kwesitshalo sonke.

Isivinini sokusebenza kanye nesikhathi somjikelezo

Isondo elijikelezayo le-SPM elisebenza kahle kakhulu

Amandla e-kinetic agciniwe e-flywheel avumela ukunyakaza okusheshayo kweziqondisi ngesikhathi sokukhiqiza okuqhubekayo. Umshini wokucindezela ngomshini usebenza ngokuphindaphindiwe ngaphandle kokulinda ukucindezela kwe-hydraulic ukuthi kwakhiwe noma ukulungiswa kwe-valve. Indlela yokujikeleza ye-crank ibeka ngokushesha i-ram endleleni yokuhamba engaguquki. Lokhu kunyakaza okusheshayo kwama-lever kuqinisekisa isivinini esikhulu sokucubungula, kunciphisa kakhulu isikhathi sokucubungula izingxenye.

Ezinhlelweni zokunyathela eziqhubekayo, ukujikeleza kwesondo elijikelezayo okuqhubekayo kunikeza izinzuzo ezibalulekile. Isivinini sokushayela esingaguquki siqinisekisa ukuthuthuka okusheshayo kwezinto ngokusebenzisa iziteshi eziningi zokunyathela. Abakhiqizi bathola umkhiqizo omkhulu kanye nokusebenza kahle lapho besebenza ngezinto ezincane ezisebenzisa izinhlelo ezikhethekile.Umshini wokucindezela wesivinini esiphezulu wefreyimu engu-Cyemigqa yemishini eqhubekayo.

I-AIDA PMX-3000 press, umshini wokucindezela oqhubekayo ongamathani angu-300, unesilinganiso esiphezulu sokushaya (akukho mthwalo) sama-stroke ayi-100 ngomzuzu, njengoba kubhalwe etafuleni lokuchaza lokucindezela.

Ukulungiswa kwesivinini se-piston ye-hydraulic

Izinhlelo ze-hydraulic zisebenzisa ama-valve alinganayo ukulawula ukugeleza koketshezi ngesikhathi sokunyakaza kwe-piston. Umqhubi uhlela amaphrofayili esivinini ahlukene ezigaba zokusondela, ukucindezela, kanye nokuhoxa ngaphakathi kokushaya okukodwa. Kwimodi yokusondela okusheshayo, i-piston ishesha ngokushesha, yehla ngokushesha ngaphambi kokuthintana kokuqala nedayi, futhi igcina isivinini esilawulwayo kulo lonke ukushaya kokucindezela.

Ukushintshashintsha kwesivinini esinezigaba eziningi kwandisa isikhathi somjikelezo uma kuqhathaniswa nezinhlelo eziqhutshwa yi-crank. Ukucindezela kwe-hydraulic akukwazi ukulingana nesivinini sokukhiqiza esiphezulu sezinhlelo zemishini ngenxa yesikhathi sokuphendula koketshezi. Kodwa-ke, isivinini se-piston esiguquguqukayo sivimbela ukucindezeleka okukhulu kokushisa kuma-dies futhi sinciphisa ukwehluleka kwezinto ngesikhathi sokudweba okujulile, okubalulekile ekwakheni izingxenye ezidonswe ngokujulile. Ukunyakaza koketshezi okulawulwayo kunikeza ukuguquguquka okumangalisayo kwemisebenzi yokwakha insimbi eyinkimbinkimbi.

Ukunemba, ukulawula isikhundla se-piston kanye nonyawo.

Ukuphambuka kohlaka kanye nokuhambisana

Ukugcina ukufana okuqinile kwemigwaqo yokuqondisa ngaphansi kwemithwalo yemisebenzi esindayo kuvikela ngqo ithuluzi lokunyathela. Imithwalo engaphandle kwesikhungo ibangela ukuguqulwa kohlaka lapho imithwalo ephezulu igxilile kude nesikhungo sombhede. Umshini wokucindezela wemishini uthembele ezakhiweni zohlaka oluqinile, njengokuqinaUmshini wokucindezela we-crank ophindwe kabili wefreyimu engu-H—kanye nokuqondaniswa okunembile kweziqondiso zokumelana namandla okugoba ngaphansi kwezimo zokulayisha ezingavamile.

Izinhlelo ze-hydraulic zilawula imithwalo ye-offset ngokulungisa ama-valve ngokuguquguqukayo kuma-cylinder amaningi e-actuator. Izinhlelo zokulawula impendulo zilawula ingcindezi kumasekethe e-hydraulic ngamanye ukuze kugcinwe ukulingana kwe-piston ngesikhathi sokusebenza okuyinkimbinkimbi kokuvala noma ukwakheka. Izixhumanisi eziqinile zemishini ziqinisekisa indawo ye-ram ephindaphindekayo kakhulu enkabeni ephansi efile. Ngakolunye uhlangothi, izinhlelo ze-hydraulic zilungisa ingcindezi ye-piston ngokuguquguqukayo ukuze kugcinwe ikhwalithi yengxenye emandleni ahlukahlukene okukhiqiza izinto.

Ubukhulu bokubekwa kwemishini kanye nemidwebo yokunikezwa kwamandla.

Ubukhulu bemishini budlala indima ebalulekile ekuhleleni indawo yokukhiqiza. Umshini wokunyathelisa ojwayelekile unephrofayili ephezulu eqondile ngenxa yamasondo okundiza aphezulu, amagiya, kanye nezindawo ezinkulu ze-crankshaft. Ukubeka lezi zingxenye phezulu ngesikhathi sokufakwa nokulungiswa okuvamile kudinga ukuphakama okwanele kophahla.

Elinye iphuzu elibalulekile umehluko oyinhloko ekucushweni kweyunithi yamandla. Amayunithi kagesi e-hydraulic angatholakala eduze kohlaka oluyinhloko lokucindezela noma ngaphakathi kwamakamelo okusetshenziswa akude. Lokhu kuhlelwa kwe-hydraulic okuguquguqukayo kuthuthukisa indawo yokusebenza ezungeze izindawo eziyinhloko zokunyathela. Imiklamo yohlaka oluncane yenza kube lula ukufinyelela kwe-crane futhi isheshise ukunyakaza kwezinto ngaphakathi kwezindawo zokukhiqiza ezimatasa.

Ukuhlanganiswa komugqa wokudla kanye nowokunyathela izinto

Ukukhetha kwabezindaba kunquma ngqoukuzenzekela kokudla okugoqekayoIzidingo zomugqa wokukhiqiza. Ukucindezela kwemishini kudinga ukuphakelwa kwezinto ezisheshayo, okuhambisana nokushaya okuqhubekayo, okusheshayo. Ukucindezela kwe-hydraulic, ngakolunye uhlangothi, kudinga izinhlelo zokuphakelwa ezima kancane phakathi nesikhathi eside futhi zibe nephrofayili yokushaya eguquguqukayo. Imisebenzi yokunyathela kumele isebenzise imishini yokuphatha ikhoyili ehambisanayo ukuze kuqedwe ukucindezeleka kwezinto, ukugoba, kanye namaphutha okubeka ngaphambi kokuba umsebenzi ufike edayeni.

Imishini Yokucindezela Umshini vs. Izinhlelo Zokuhlikihla Umshini: Izidingo Zokuphakelayo.

Izidingo zokudla okuqhubekayo okusheshayo okuphezulu

Ukusebenza okuqhubekayo komshini wokunyathelisa kudinga imijikelezo yokuphakela esheshayo kakhulu yensimbi egoqiwe. Uhlelo lokuphakela kumele luthuthukise insimbi eluhlaza ngama-millisecond ngesikhathi esifushane phakathi kokushaywa yi-ram. Isivinini sokuphakela esinganele siholela ekubambezelekeni, ukuminyana, noma ukulimala okukhulu kudayi ngesikhathi sokuvala ngokushesha.

Imishini ezenzakalelayo kumele ivumelane kahle nezimpawu zokujikeleza kwe-crankshaft. Ama-feeder kagesi asheshayo aqhubeka nokudla izinto ngaphandle kokumisa i-flywheel. Lokhu kuvumelanisa okunembile kuqinisekisa umkhiqizo omkhulu emigqeni yokukhiqiza ephezulu.

Ukuvumelanisa ukudweba okujulile nokondla ngesikhathi sokulibaziseka esiguquguqukayo

Ukucindezela kwe-hydraulic kudinga amazinga okuphakelwa kwezinto eziguquguqukayo. I-piston ye-hydraulic ivame ukuma phansi kokushaya kwayo ukuze yenze imisebenzi yokudweba okujulile noma yokwakha ngezikhathi zokuhlala eziguquguqukayo. I-feeder yezinto kumele ihlale imile phakathi nalesi sikhathi eside sokuhlala ukuze kuvinjelwe ukuminyana.

Imijikelezo eguquguqukayo idinga izimpawu zokulawula eziguquguqukayo phakathi kokucindezela kanye ne-feeder. Izinhlelo ezizenzakalelayo zilinda i-piston ye-hydraulic ukuthi ibuyele emuva ngaphambi kokuthuthukisa ingxenye elandelayo yomqulu. Lokhu kuvumelanisa okunamandla kuvimbela ukuphuka kwezinto kanye nokufuduka kokufa ngesikhathi semijikelezo yokwakha eyinkimbinkimbi.

Ukuhlanganiswa kwezinhlelo zokucubungula imiqulu ezenzakalelayo "3 ku-1".

Ukusetha idivayisi yokukhulula, yokuqondisa neyokuphakelayo i-JINZHIDE

Idivayisi yokuvula, yokulungisa kanye neyokuphakelayo ye-JINZHIDE ihlanganisa ukukhulula, ukulinganisa ngokunemba kanye nokondla nge-servo okunembe kakhulu.Uhlelo oluhlanganisiwe lokucubungula ikhoyili oluyi-3-in-1Yakhelwe ezindinganisweni zekhwalithi ze-ISO9001 eziqinile, lo mshini ulungiselela imiqulu yensimbi yokunyathelisa.

Ingxenye yokuqondisa isebenzisa ama-roller ahlelwe ngokunemba ahlelwe ngezindlela ezishintshanayo ukuze agobe umcu ngokuphindaphindiwe, anciphise ukucindezeleka kwangaphakathi, futhi abuyisele ukuthamba. Ukuqondanisa kahle kuthuthukisa ukuxhumana nedayi, kunciphisa ukubuyela emuva kwe-springback, futhi kuthuthukisa ikhwalithi yokugoba ngaphansi kwezimo ezahlukahlukene zokusebenza kwensimbi.

Inani lokulinganisa lithinta ngqo ukuthamba kwezinto. Setha igebe phakathi kwama-roller aphezulu naphansi ekugcineni kokufaka okuncane kancane kunasekugcineni kokukhipha. Lungisa ngokujikeleza ngesandla i-servomotor emuva naphambili kuze kube yilapho izinto ziphuma zithamba.

Ukuthuthukisa ukunemba kwesikhala nokulethwa kokudla

Iyunithi yokuvula, ukuvumelanisa, kanye nokondla i-JINZHIDE roll ithuthukisa isikhala sokukhiqiza ngokuhlanganisa imishini emithathu ehlukene ibe yiyunithi encane. Le yunithi yenza kube lula ukulayisha i-roll, ithuthukise ukuphepha komqhubi, futhi inciphise isikhathi sokusetha sonke.

Uhlelo luvumelanisa kahle neziphakeli zokucindezela ezisheshayo kanye nezinyathelisi ezinamandla ze-hydraulic ezinamandla okuphakamisa afinyelela kumathani angu-2,000. Ama-rollers alo okuphakelayo aqhutshwa yi-servo aqinisekisa ukunemba okuphezulu njalo lapho ushaya.

• Ukuthuthukisa ukubukeka kwengxenye ngokulungiselela izinto ngaphandle kokudala ukucindezeleka kwangaphakathi.

• Ukunemba okuzinzile kokuphakelwa okungu-±0.1 mm kwezinhlelo zokunyathela eziqhubekayo.

• Ukucindezela kwe-feed roller okulungisekayo kuvimbela izimpawu zobuso noma ukushelela kwebhande.

Izindleko zokusebenza, ukulungiswa kanye nemishini

Abaqhubi bezitshalo kumele babale izindleko zokusebenza eziphelele, okuhlanganisa ukusetshenziswa kwamandla, ukulungiswa kwemishini okuhleliwe, kanye nokugcinwa kwe-diye enembile. Ukwakhiwa kwe-Drive kuthinta ngqo izidingo zamandla zesikhathi eside kanye nesikhathi sokuphila kwezingxenye. Ukuhlola lezi ziguquguquko zezimali kuqinisekisa ukukhethwa okufanele kwemishini endaweni yokukhiqiza yanamuhla.

Ukusetshenziswa kahle kwamandla kanye nokusetshenziswa kukagesi

Ukusetshenziswa kwamandla e-kinetic agciniwe

Injini kagesi ijikeleza njalo isondo elisindayo elisindayo ngokucindezela komshini. Lokhu kuzungeza okuqhubekayo kwesondo elindizayo kudla ugesi ngisho noma umshini ungasebenzi phakathi kwemijikelezo yokunyathela. Uhlelo lokushayela luhlala ludonsa amandla kugridi kagesi yesitshalo ukuze lulondoloze isivinini sokujikeleza.

Ukusetshenziswa kwamandla okulindile kwandisa izindleko zamandla ngesikhathi sokulungiswa kwe-die, izinguquko zezinto, noma amakhefu okulayisha kabusha ama-roll. Isitoreji samandla esisheshayo se-kinetic siqinisekisa ukusebenza kahle okuphezulu ngesikhathi sokujikeleza kwe-die-cutting okuqhubekayo okuphezulu. Kodwa-ke, ukumiswa kokukhiqiza okuvamile kwenza ukujikeleza kwe-flywheel okuqhubekayo kungabi zindleko eziphansi ezinkampanini ezinezinhlelo eziguquguqukayo kanye nokukhiqizwa kweqembu elincane.

Amayunithi kagesi e-hydraulic adingeka kakhulu

Izinhlelo ze-hydraulic zisebenzisa amaphampu okuhambisa umoya amahle ukuze zikhiqize ingcindezi kawoyela we-hydraulic kuphela ngesikhathi sokuhamba kwe-piston esebenzayo. Amayunithi wamandla we-hydraulic anamuhla afakwe ama-valve okulawula edijithali kanye nama-drive e-frequency aguquguqukayo, alungisa ngokuguquguqukayo ijubane lama-motor kagesi ngokusekelwe esidingweni samandla okucindezela samanje.

Lolu hlelo lokulawula amandla oluguquguqukayo lunciphisa ukusetshenziswa kwamandla okulinda ngesikhathi sokusetha amathuluzi isikhathi eside kanye nemijikelezo yokulayisha izingxenye ngesandla. Iphampu eyinhloko yehlisa ijubane noma ima ngokuphelele lapho i-piston ihlala imile endaweni ephansi phezulu. Ukuqhathaniswa kwezindleko eziqondile kukhombisa ukuthi amayunithi kagesi we-hydraulic adingekayo anciphisa ukusetshenziswa kwamandla okuphelele ngezikhathi zokukhiqiza okuphansi noma okungenasikhathi.

Ukugcinwa nokuqina kwamathuluzi

Izindawo zokugqoka zezingxenye zemishini

Izindlela zokushayela ngomshini zithembele kuma-clutch anamandla okungqubuzana, ama-brake pad omshini, amabhande okushayela, kanye nama-crankshaft bearings anembile. Ukuzibandakanya okuqhubekayo ngesivinini esikhulu kuholela ekugugeni okuqhubekayo kwezindawo zokuthintana zangaphakathi, okwandisa izindleko zokufaka esikhundleni sezinkathi ezinde zokusebenza. Izimo zokusebenza ezinzima zisheshisa ukukhathala komshini kwezingxenye ze-heavy drive.

Amaqembu okulungisa kumele ahlole njalo ama-brake pad, ama-clutch disc, kanye nezinhlelo zokugcoba ezisebenza ngokuzenzakalelayo ukuze kuvinjelwe ukwehluleka okukhulu kwezingxenye. Izinqubo zokugcoba ezifanele zisiza ekunciphiseni izindleko zokulungisa lapho zisetshenziswa kakhulu.imigqa yokukhiqizaKodwa-ke, izingxenye zokungqubuzana ziyaguga ngokungenakugwenywa futhi ekugcineni zidinga ukushintshwa ngokuphelele ngomshini.

Ukuvikelwa ekugugeni kwamathuluzi kanye nokulayisha ngokweqile

Ukubhoboza insimbi ngeshidi eliphezulu kudala ukushaqeka okunamandla okudlula lapho izinto zokusetshenziswa ziphuka ngokushesha ngaphansi kokucindezeleka. Lokhu kukhululwa okungazelelwe kwamandla omshini ahlanganisiwe kudlulisela amandla anamandla okubuyela emuva emuva kumhlahlandlela wabezindaba kanye nethuluzi lokubhoboza. Lawa magagasi anamandla okubuyela emuva asheshisa ukuqhekeka emphethweni wakamuva, okwandisa izindleko zokugcinwa kwamathuluzi ngokuhamba kwesikhathi.

Ama-valve okusiza nge-hydraulic avikela amathuluzi okunemba ekukhuphukeni komthwalo okungalindelekile kanye nokuxinana okukhulu kwe-die ngesikhathi sokusebenza okuyinkimbinkimbi. Imikhawulo ye-hydraulic overload eyakhelwe ngaphakathi imunca ngempumelelo imithwalo yokushaqeka okuphindiwe ngesikhathi sokuphuma. Ukugeleza koketshezi okulawulwayo kunciphisa izindleko zokulungisa amathuluzi futhi kwandise impilo ye-die iyonke, kunciphisa izindleko zokusebenza zesikhathi eside ezinqubweni zokusebenza kwensimbi eziyinkimbinkimbi.

Yimuphi umshini wokucindezela ofanele umugqa wakho wokunyathela?

Ukukhetha ubuchwepheshe bokucindezela obufanele kudinga ukuhlolwa okuphelele kwemigomo yebhizinisi lakho. Abaphathi bezitshalo kumele bahlaziye ukwakheka kwezingxenye ezithile kanye nemigomo yokukhiqiza yesikhathi eside. Izidingo zokusebenza zinquma ukuthi iyiphi i-press engcono kakhulu esitolo esithile. Ukukhetha uhlelo lokushayela olufanele izidingo zakho ezithile kuvimbela izithiyo ezibizayo futhi kuthuthukisa umkhiqizo kuyo yonke ishifti. Izikhungo zokukhiqiza zesimanje kumele zilinganisele ukutshalwa kwezimali kwemishini nesivinini sokucubungula nsuku zonke ukuze zihlale zincintisana.

Ukuhlaziywa kokufaneleka kwesicelo

Ukuqonda izidingo zesicelo esithile kusiza amaqembu obunjiniyela ukuthi akhethe phakathi kwamajoyinti omshini kanye nama-actuator e-hydraulic. Uhlelo ngalunye lunikeza izinzuzo zokusebenza ezihlukile kuye ngokuthi izingxenye zinjani, izakhiwo zezinto, kanye nemiphumela elindelekile.

Ukunyathela kanye nokubhoboza okusebenzayo kakhulu

Imigqa yokukhiqiza enomthamo omkhulu idinga isivinini sokusebenza esiphezulu kakhulu kanye nezikhathi zokujikeleza ezisheshayo. Ukukhiqizwa kwezingxenye zensimbi ezisicaba kudinga ukusika okusheshayo, ukubhoboza, kanye nokusika okungajulile enqubweni eqhubekayo.umshini wokunyathela ngomshiniInikeza amandla okusebenza okuqhubekayo adingekayo kule misebenzi esheshayo. Amandla agcinwe ku-flywheel aqhuba ukushaya okuqhubekayo ngaphandle kokuphazamiseka noma ukuguquguquka kwesivinini. Ukuguqulwa kwamandla e-kinetic kuqinisekisa amandla aphezulu ngqo enkabeni ephansi efile yomjikelezo ngamunye.

Izinkampani ezikhiqiza izingxenye zikagesi ezinomthamo omkhulu, ama-washer, kanye nama-fasteners zisebenzisa imigqa yokushayela eqhubekayo yemishini. Ukusebenza kokukhiqiza okungaphezu kwamayunithi ayi-10,000 kuzuza kakhulu emjikelezweni oqhubekayo wemishini. Izinhlelo zokushayela zemishini zisekela isivinini sokujikeleza esiphezulu sama-stroke angu-60 kuya ku-1,500 noma ngaphezulu ngomzuzu. Lezi zigaba zesivinini ezihlaba umxhwele zinciphisa izindleko zezingxenye ekukhiqizweni okukhulu. Izinto zefilimu encane zihanjiswa njalo ngokusebenzisa ama-dies aqhubekayo, okwandisa umkhiqizo wehora. Amajiyometri alula anobunzima obuphansi kuya obuphakathi azuza kakhulu kulo mklamo wemishini oqinile.

Umdwebo ojulile kanye nokwakheka okuyinkimbinkimbi

Izimo zezingxenye eziyinkimbinkimbi zidinga ukuchayeka isikhathi eside ekucindezelweni koketshezi ngesikhathi sokuguquguquka. Amaphaneli ezimoto asindayo, izindlu ezijulile, kanye nezindawo eziyinkimbinkimbi zezimboni zidinga ukulawulwa okuqondile kwe-ram. Umshini wokucindezela we-hydraulic unikeza amandla aqhubekayo, agcwele kulo lonke ukushaya. Ukucindezela koketshezi kuqinisekisa ukugeleza kwezinto okufanayo ngaphandle kokuqhekeka noma ukunciphisa insimbi yeshidi. Ukulawula ukwehla kwe-ram eduze kokuthintana nezinto kunciphisa ukucindezeleka ezindaweni ezibucayi zento yokusebenza.

Izinhlelo zokushayela nge-hydraulic zilungele ukukhiqiza izingxenye ezincane neziphakathi ezinezakhiwo eziyinkimbinkimbi. Ijubane lomjikelezo eliguquguqukayo elisuka ku-10 kuya ku-30 ​​ngomzuzu livumela ukuguqulwa kwepulasitiki okujulile. Isikhathi eside sokuxhumana sivimbela amaphutha esakhiwo ezintweni ezinamandla aphezulu. Izinhlelo ze-hydraulic zivumela izinguquko ezisheshayo zokufa, okwenza zibe zilungele ukukhiqizwa kwevolumu ephezulu. Abaqhubi balungisa amazinga okucindezela ngokuguquguqukayo ukuze bakhe ngokunembile imingcele eyinkimbinkimbi ezintweni ezijiyile. Ukulawulwa kwengcindezi okunamandla kuqinisekisa ukusebenza kwezingxenye okulinganayo kuzo zonke izinhlobo ezahlukene.

I-Matrix Yesinqumo Semishini

Uhlelo oluhlelekile lokwenza izinqumo lwenza inqubo yokukhetha ibe lula ngokuhlela amapharamitha okusebenza abalulekile. Ukuqhathanisa isivinini somjikelezo, amavolumu ezingxenye, kanye nezici zezinto ezibonakalayo kusiza ukucacisa izidingo zokukhiqiza zesikhathi eside futhi kube lula ukuhlolwa kwezinzuzo kanye nokungalungi kohlobo ngalunye lokushayela kwesicelo esithile.

Yikuphi Ukucindezela Okuhle Kakhulu Kokunyathela: Ukuhlola Ivolumu Nesikhathi Somjikelezo

Ukukhethwa kokwakheka kwedrayivu kudinga ibhalansi phakathi kosayizi beqembu lokukhiqiza kanye nezikhathi zomjikelezo. Amathuluzi aqhubekela phambili ngesivinini esikhulu adinga ukunyakaza okuqhubekayo kwezingxenye zomsebenzi, kuyilapho ukudweba okujulile kudinga ukumiswa okulawulwayo ngesikhathi senqubo yokwakha. Isivinini sokucubungula sinquma ngqo ukukhetha kohlelo olufanele lokuphatha ukugoqa.

Umthamo wokukhiqiza uthinta ngqo ukukhetha komshini wokucindezela. Kuma-oda amakhulu, isivinini somshini siyathandeka, kuyilapho ukukhiqizwa kweqembu elincane elinemikhiqizo ehlukahlukene kudinga ukuguquguquka kwemishini ye-hydraulic. Izinkampani kufanele zihlole imigomo yokukhiqiza yansuku zonke ukuze zikhethe imishini efanele. Onjiniyela bezitshalo kufanele bahlole isikhathi somjikelezo wonke ukuvimbela isikhathi sokungasebenzi komugqa wokukhiqiza noma ukuqongelela kwempahla.

Ukulinganisa ubukhulu bezinto nobukhulu be-tonnage.

Izici zobuchwepheshe zezinto zinquma ngqo ukukhetha i-press drive kanye nokuhlanganiswa kwayo emgqeni wokukhiqiza. Ukucubungula insimbi enodonga olujiyile kudinga ukusatshalaliswa komfutho ophezulu ekuqaleni kwe-stroke. Amasilinda e-hydraulic akhiqiza umfutho ogcwele ngokushesha lapho ethintana okokuqala nezinto. Le phrofayili yokucindezela okuqhubekayo ivumela ukucutshungulwa okuphumelelayo kwezingxenye zesakhiwo ezijiyile ngaphandle kokushaqeka okunamandla komshini. Kwezinto ezinamandla aphezulu, ukusetshenziswa komfutho okuqhubekayo ngesikhathi semijikelezo yokuguquguquka okukhulu kuyazuzisa.

Ngokuphambene nalokho, ukunyathela insimbi encane kusebenzisa amandla aqinile esikhungweni esifile esingezansi. Amayunithi omshini adlulisa ngokushesha amandla e-kinetic ngokusebenzisa izindlela ze-crank phansi kwe-stroke. Ukuhlanganiswa kwemishini yokuphakelayo ye-coil ezenzakalelayo kuqinisekisa ukuphakela kwezinto ezibushelelezi kuzo zombili izilungiselelo zokucindezela. Izinhlelo ezizenzakalelayo zigcina ukunemba kokuphakelayo kungakhathaliseki ukushintshashintsha kwesivinini somjikelezo. Ukufanisa ama-tonnage curve okucindezelayo namandla okukhiqiza wezinto zokusetshenziswa kuvikela ukutshalwa kwezimali okubizayo kwamathuluzi. Izinkampani zithola ukusebenza kahle kokukhiqiza ngokufanisa ngqo amakhono emishini nezidingo zokukhiqiza.

Imishini yokucindezela ihlinzeka ngesivinini esikhulu semisebenzi yokunyathela ephezulu, kanti umshini wokucindezela insimbi uhlala uyindlela ejwayelekile yokunyathela usebenzisa ama-progressive dies. Imishini yokucindezela i-hydraulic inikeza ukulawula amandla okuqhubekayo kwezicelo zokudweba okujulile eziyinkimbinkimbi. Abaphathi bezitshalo kufanele bakhethe imishini ngokusekelwe ezidingweni ezithile zezingxenye. Ukulungiswa kokuqala kwezinto kusabalulekile kuzo zombili ubuchwepheshe bokushayela.Isiphakeli se-JINZHIDE Unwinder StraightenerUkucubungula ikhoyili yensimbi okusebenzayo. Lolu hlelo oluhlangene noluhlanganisiwe luqeda ukucindezeleka kwezinto futhi luqinisekisa ukunemba okuphezulu kokuphakelwa. Ukucubungula ikhoyili okuseqophelweni eliphezulu kuvikela ukutshalwa kwezimali kwamathuluzi futhi kuthuthukisa umkhiqizo wemigqa.

Abaholi bebhizinisi kufanele bacabangele izindleko eziphelele zobunikazi, hhayi intengo yokuqala kuphela. Umshini wokucindezela othembekile unciphisa izindleko zokulungisa zonyaka futhi unciphise ingozi yesikhathi sokungasebenzi. Abaholi baphumelela ngokuhlanganisa uhlelo lokuphatha ikhoyili oluthembekile nomshini wokucindezela ofanele womugqa wabo wokunyathela insimbi.

imibuzo ejwayelekile ukubuzwa

Yimuphi umshini wokucindezela ongcono kakhulu wokufaka isitembu se-die esisheshayo esiqhubekayo?

OkujwayelekileUmshini wokucindezela womshini wokwakha ifreyimu engu-C, onezimbobo ezimbiliZiyaphumelela kakhulu ekunyatheliseni ngesivinini esikhulu ngama-progressive dies. Izindlela zazo ze-flywheel zinikeza isivinini esikhulu sokujikeleza—kufika ku-1,500+ strokes ngomzuzu. Lokhu kujikeleza okuqhubekayo kuthuthukisa umkhiqizo lapho kukhiqiza izingxenye zensimbi ezisezingeni eliphezulu kusetshenziswa indlela yokwakha engajulile.

Kungani imishini yokucindezela ye-hydraulic ingcono ekudwebeni okujulile?

Ukucindezela kwe-hydraulic kunikeza amandla aphezulu kakhulu kulo lonke ukushaya kwayo. Uhlelo lokulawula ukugeleza koketshezi luvumela opharetha ukuthi balungise isivinini sokucindezela futhi babeke amapharamitha okulibaziseka angahlelwa. Lokhu kusetshenziswa kwamandla okuqhubekayo kuvimbela ukuqhekeka kwezinto kanye nokukhubazeka kwesakhiwo ngesikhathi sezinqubo zokudweba ezijulile eziyinkimbinkimbi.

I-JINZHIDE coil evula, eqondisa futhi ephakelayo ithuthukisa kanjani ukunemba kokudla?

YenaUhlelo lwe-JINJHIDE 3-in-1Ihlanganisa ukukhululeka, ukulinganiswa okunembile, kanye nokuphakelwa kwe-servo kuyunithi eyodwa ehlanganisiwe. Ama-roller anembile asusa ukugoba kwe-roll kanye nokucindezeleka kwezinto zangaphakathi. Ama-roller aqhutshwa yi-servo aqinisekisa ukunyakaza okuzinzile kwe-workpiece ngokunemba okungu-±0.1 mm.

Yimuphi umkhiqizo wokucindezela osekelwa uhlelo lwe-JINZHIDE 3-in-1?

Uhlelo lokuvula, ukuqondisa, kanye nokondla ikhoyili ye-JINZHIDE luhlanganiswa kalula ekucushweni okuhlukahlukene kwemigqa yokunyathela. Lolu hlelo lokuphatha ikhoyili oluzenzakalelayo lusekela imishini yokucindezela emincane futhi lungandiswa ukuze luphathe imishini yokucindezela enamandla ye-hydraulic enamandla afinyelela ku-2,000 tons.

Yiluphi uhlobo lomshini wokucindezela olusebenzisa amandla amancane uma ukukhiqiza kungenzi lutho?

Amayunithi kagesi we-hydraulic asetshenziswa ngesikhathi sokudingakala asebenzisa ugesi omncane ngesikhathi sokusebenza. Amaphampu awo e-hydraulic ayancipha noma ama ngokuphelele lapho i-piston ihlala ingashintshi. Ngokuphambene nalokho, amasondo amakhulu okucindezela komshini ajikeleza njalo, edla ugesi njalo ngesikhathi sokusebenza.

Ukuvikelwa kokusetshenziswa ngokweqile kwe-hydraulic kwandisa kanjani impilo yamathuluzi?

Ama-valve okusiza nge-hydraulic amunca imithwalo yokushaqeka okuphindiwe ngesikhathi sokuthuthuka kwezinto. Lokhu kuvikelwa kwe-hydraulic okunamandla kuvimbela ukulimala kwemiphetho yokufa enembile evela emithwalweni enamandla kakhulu. Ukugeleza koketshezi okulawulwayo kuvikela amathuluzi okusika futhi kunciphisa izindleko zokulungisa eziphelele.